foil winding machine BRJ-800

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foil winding machine BRJ-800
1, Instruction
 
The BRJ winding machine is designed to wind LV transformer coils with one or two foils made of cooper or aluminum.
 
2,Main composition
2-1 foil decoiler   1 set
2-2 foil feeding unit      1 set
2-3 foil cleaning unit include burr and dust clean  1 set
2-4 centering guide 1 set
2-5 winding device 1 set
2-6 Wound coil pressing device 1 set
2-7 lead bar TIG welding device 1 set
2-8 foil cutting device 1 set
2-9 layer insulation decoilers 2 sets
2-10 edge filling strip units 4 sets
2-11 PLC control panel 1 set

3,Technology data
 
No.
 
Item
parameter
BRJ-800
1 Coil processing range  
1-1 Axial length 180-800mm
1-2 Axial length(including leading wire) 330-850mm
1-3 Outer diameter(not include busbar) Diameter ¢700
1-4 Max.outer diameter Diameter ¢800
1-5 Min.inner diameter Diameter ¢130
1-6 Suitable coil shape oval/rectangle
2 Coil material  
2-1 Material Copper/aluminum foil
2-2 Width 180-800mm
  Thickness Copper foil: 0.3-2mm
aluminum foil: 0.5-2.5mm
3 Foil Decoiler  
3-1 Winding material inner diameter Diameter ¢500
3-2 Winding material outer diameter Max. Diameter ¢1000
3-3 Effective length 850mm
3-4 expanding range Diameter ¢470-520
3-5 Max.bearing weight 2000kg
3-6 Distensible force 10000 N
3-7 Working pressure 0-0.6Mpa
4 Winding Device  
4-1 Max Working torque 10000NM
4-2 Winding power 11KW
4-3 Speed adjusting method Frequency stepless speed adjusting
4-4 Winding speed 0-30(r/min)
4-5 Winding square shaft 90×50×1130mm
5 Welding Device  
5-1 Welding method TIG
5-2 Welding speed Automatic 0-1m/MIN
6 Foil cutting Device  
6-1 Cutting method Screw cutting disc
6-2 Cutting speed 1.5m/min
6-3 Cutting length 800mm
7 Layer insulation decoiler  
7-1 Max.outer diameter ¢400mm
7-2 Min.inner diameter ¢76
7-3 Width 200-800mm
7-4 Decoiler expanding method pneumatic
7-5 Decoiler quantity 2 sets
8 Edge filling strip units  
8-1 Quantity 4 sets
8-2 Inner diameter 56MM
8-3 Max.Outer diameter ¢350MM
8-4 Width 10-40mm
9 Centering guide  
9-1 method Servo system
10 Electric system  
10-1 Control method PLC control with button
10-2 Counter 0-9999.9
10-3 Count precision 0.1 turns
11-1 Machine Size(L*W*H) 4250*3700*2000mm
11-2 Machine weight 5000kg
11-3 Power Electric:15 kw 380V,50HZ,3 phase
air compression:≧0.6Mpa,0.1m3/min