Automatic Dry Type Transformer Round Coil Aluminum Foil Wind

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Automatic Dry Transformer Round Coil Aluminum Foil Winding Machine

 

Product Description

 

Application

The BRJ winding machine is designed to wind LV transformer coils with one or two foils made of cooper or aluminum.

 

Main composition

2-1

foil decoiler  

1 set

2-2

foil feeding unit     

1 set

2-3

foil cleaning unit include burr and dust clean 

1 set

2-4

centering guide

1 set

2-5

winding device

1 set

2-6

Wound coil pressing device

1 set

2-7

lead bar TIG welding device

1 set

2-8

foil cutting device

1 set

2-9

layer insulation decoilers

2 sets

2-10

edge filling strip units

4 sets

2-11

PLC control panel

1 set

 

Specification

 

No.

 

Item

parameter

parameter

BRJ-600

BRJ-800

1

Coil processing range

 

 

1-1

Axial length

180-600mm

180-800mm

1-2

Axial length(including leading wire)

330-750mm

330-850mm

1-4

Max.outer diameter

Diameter 600

Diameter 800

1-5

Min.inner diameter

Diameter 100

Diameter 130

1-6

Suitable coil shape

oval/rectangle

oval/rectangle

2

Coil material

 

 

2-1

Material

Copper/aluminum foil

Copper/aluminum foil

2-2

Width

180-550mm

180-800mm

 

Thickness

Copper foil: 0.3-2mm

aluminum foil: 0.5-2.5mm

Copper foil: 0.3-2mm

aluminum foil: 0.5-2.5mm

3

Foil Decoiler

Max. Diameter 800

 

3-1

Winding material inner diameter

Diameter 500

Diameter 500

3-2

Winding material outer diameter

Max. Diameter 1000

Max. Diameter 1000

3-3

Effective length

650mm

850mm

3-4

expanding range

Diameter 470-520

Diameter 470-520

3-5

Max.bearing weight

1200kg

2000kg

3-6

Distensible force

8000NM

10000 N

3-7

Working pressure

0-0.6Mpa

0-0.6Mpa

4

Winding Device

 

 

4-1

Max Working torque

8000NM

10000NM

4-2

Winding power

11KW

11KW

4-3

Speed adjusting method

Frequency stepless speed adjusting

Frequency stepless speed adjusting

4-4

Winding speed

0-30(r/min)

0-30(r/min)

5

Welding Device

 

 

5-1

Welding method

TIG

TIG

5-2

Welding speed

Automatic 0-1m/MIN

Automatic 0-1m/MIN

6

Foil cutting Device

 

 

6-1

Cutting method

Screw cutting disc

Screw cutting disc

6-2

Cutting speed

1.5m/min

1.5m/min

6-3

Cutting length

600mm

800mm

7

Layer insulation decoiler

 

 

7-1

Max.outer diameter

400mm

400mm

7-2

Min.inner diameter

76

76

7-3

Width

200-600mm

200-800mm

7-4

Decoiler expanding method

pneumatic

pneumatic

7-5

Decoiler quantity

2 sets

2 sets

8

Edge filling strip units

 

 

8-1

Quantity

4 sets

4 sets

8-2

Inner diameter

56MM

56MM

8-3

Max.Outer diameter

350MM

350MM

8-4

Width

15-50mm

10-40mm

9

Centering guide

 

 

9-1

method

Servo system

Servo system

10

Electric system

 

 

10-1

Control method

PLC control with button

PLC control with button

10-2

Counter

0-9999.9

0-9999.9

10-3

Count precision

0.1 turns

0.1 turns

 

Main accessories and brand

Number

Name

Brand

1

PLC programmable controller

MITSUBISH

2

frequency transformer

MITSUBISH

3

servo system

MITSUBISH

4

human-computer interface

Xinjie Electron

5

Electric elements

Schneider of France

6

Pneumatic components

AIRTAC of Taiwan

7

linear guide rail 

SBC of Korean

8

motor

Wannan

 

 

(1)Machine using self developed source program and operation program,all production factors such as winding, deviation adjustment, turns control, display and so on,After mathematical operation of PLC control system, different instructions are given,implemented by various systems.

It is very easy to complete mass production of same specification workpiece through inputting relevant working parameters in the large screen touch human-machine interface by operators.

(2)All devices can be operated manually through the control button, including jog and linkage.

(3)The system can store up to 30 sets of coil data,very convenient for operate and transfer.The counter can be manually counted according to the winding process,When only wind layer insulation,can choose not count.

(4)Machine has the function of network communication,easy for system upgrade and update and maintain of subsequent automation programs.

(5)automatic deviation adjustment.

 

Company Information

 

Jinan Shuohao Machinery Co., Ltd is factory specializing in design,manufacture,train for transformer making equipment .Main products include transformer coil winding machine,foil winding machine,busbar bending cutting punching machine,silicon core assembly table,amorphous core and coil assembly table,insulation paper folding machine,corrugated paper making machine,core coil reshaping machine.

Those products has been exported to Thailand,France,Vietnam,Myanmar,Pakistan,Australia,

Turkey,India,Russia and so on.Has more than 20 patents,Certificate of CE,ISO9001:2008

To satisfy customer after sales service,professional team responsible for training,guarantee customer products quality.Welcome old and new customer visit our factory.

 

Certifications